At Tirupati Fence Products Pvt. Ltd., we have seen how gabion structures in Tezpur play a vital role in erosion control and land stability. Built with strong welded or woven wire in Tezpur, these boxes are filled with stones to create a natural and durable retaining structure. If you are looking for Gabion Box Manufacturers in Tezpur, although we operate in West Bengal, we can confirm that these solutions are highly valued for strength and adaptability.
We understand that gabion box in Tezpur has gained attention for being environmentally friendly. These structures, unlike traditional concrete walls in Tezpur, seamlessly blend into surroundings, permit plant growth and use natural stone fill recycled from elsewhere to be ecologically sustainable. If you are seeking Gabion Box in Tezpur, while we are located in West Bengal, they are a viable alternative to use in projects when the environment and durability are concerns.
Over time, we have noticed how the box in Tezpur is widely used in highways, dams, canals and retaining walls because of its high load-bearing ability. If you are searching for Gabion Boxes Suppliers in Tezpur, even though we are stationed in West Bengal, we can assure that these are reliable in heavy-duty applications.
We have seen that the box in Tezpur is not limited to local projects but is demanded globally for its performance in retaining and protective structures. If you are looking for Gabion Boxes Exporters in Tezpur, though our base is in West Bengal, we ensure the quality meets global engineering and safety standards.
Tirupati Fence Products Pvt Ltd’s Gabion Boxes widely used in India and worldwide, are double twisted hexagonal steel wire mesh cages formed to fill with rock and stone. It is also pronounced as Gabion Basket, Gabion Wall, Hexagonal Basket, and Gabion. With Gabion Box, it is possible to produce extremely economical and natural-looking solutions, especially in places where stone filling material can be found easily. The use of gabions is not only limited to retaining structures but can also be used in stream bed improvement applications.
Tirupati Fence Products Pvt Ltd is North East India’s largest gabion box manufacturer & supplier. We have expertise in manufacturing PVC Coated Gabion Boxes and G.I Gabion Baskets with the latest updated specification as per Indian standards
We also take turnkey work for the Supply and installation of Mechanically woven double twisted hexagonal shaped wire mesh gabion boxes as per IS 16014-2018, MORTH Clause 2500
Gabion Baskets manufactured by Tirupati Fence Products Pvt Ltd are mainly of 4 types with different mesh sizes and wire diameters-:
The double-Twisted hexagonal steel wire mesh structure tolerates huge forces without breaking or cracking. Well-made Gabion Wall can exist in perfect condition for many decades.
Galvanized Wire Mesh structures have a very long life. We offer gabions with a variety of coatings i.e PVC coating, galfan + PVC, and PA6, that increase the working life of the structure.
Gabion boxes are transported into folded sheets which are easy to assemble. It requires no construction materials for its installation.
| Gabion Boxes for Land Retension | Gabion Structure for retaining Wall | Gabion Baskets for demarcation | Gabion Crate Protection Toe Wall | Gabion rolls for slope protection | Hexagonal Wire Mesh for embankment protection & soil erosion control |
The Indian Standard Specification for Hexagonal Double Twisted Gabion Boxes: IS – 16014:2018. The gabion boxes should confirm to IS: 16014. Basically, it standardizes the Dimensional, Physical & Chemical features of the gabion baskets, which include:
Gabion structure with Mechanically Woven Double Twisted Hexagonal Shaped Wire mesh Gabion Boxes as per IS 16014:2012, MORTH Clause 2500, Mesh Type 10x12 (D=100 mm with tolerance of ± 2%) zinc coated & pvc coated of required size is mainly used in government departments.
Gabion Box of size 2mtr x 1mtr x 1mtr is a standard size that is usually used in projects. PVC coating on gabion boxes is of high-quality polymer to resist any corrosion environments.
All corners of gabion boxes are machine edged automatically to provide better durability.
As per the site requirements & specifications of the client, we have classified the below details:
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MESH SIZE: |
100 x 120 MM (Standard Size) |
80 x 100 MM |
60 x 80 MM |
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MESH WIRE THICKNESS: |
2.70 MM (ZINC COATED) |
3.00 MM (ZINC COATED) |
2.7/3.7 MM (ZINC + PVC COATED) |
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EDGE WIRE THICKNESS: |
3.40 MM (ZINC COATED) |
3.90 MM (ZINC COATED) |
3.4/4.4 MM (ZINC + PVC COATED) |
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LACING WIRE THICKNESS: |
2.20 MM (ONLY ZINC COATED) |
2.2/3.2 MM (ZINC + PVC COATED) |
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BOX SIZE: (Can be customized as per site requirements) |
Length |
Width |
Height |
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PARTITION |
AS SHOWN IN DIAGRAM IF REQUIRED AT EVERY INTERVAL OR NOT |
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Double Twisted hexagonal wire mesh gabions best price in India is offered by us in Siliguri, West Bengal. Approximately based on standard specifications, Gabion boxes rates are as below-:
Gabion Box in West Bengal manufactured by Tirupati Fence Products Pvt Ltd, complies all the ASTM and IS Specifications and is of the best quality
The weight of Gabion boxes ranges from 1.0 Kg per sq mtr, upto 4.0 Kgs per Sq Mtr
The weight of double twisted Gabion baskets mainly depends on two vital parameters:
The most common size is 100 x 120 mm Mesh Size with 2.70 mm Hot Dipped galvanized Wire. As per IS 16014, the weight of 100x120 mm with 2.70 mm mesh wire is around 1.4 kgs per sq mtr. For exact weights with technical specifications, please contact us.
Gabion boxes are very easy to install. Tirupati Fence Products Pvt Ltd provide installation services of gabion box and building a complete retaining wall.
Gabian Wire crates are assembled and connected to one another using specified lacing wire can be used as internal connecting wires when a structure requires more than one layer of gabions to be stacked on top of each other. Internal connecting wires with lacing wire shall connect the exposed face of a cell to the opposite side of the cell.
STEP 1:
Woven gabions have been collapsed and packaged on pallet to facilitate shipment and transport
Woven gabion basket panel in package
STEP 2
Unpack gabion basket and unfold it.
Unfolded gabion baskets panels
STEP 3:
Erect each side and assemble it into a cage-like container. Tie each thick edge together by binding wire.
The lacing procedure is as follows:
STEP 4:
Choose rigid and breakage-proof stones. Stones come in 75mm to 250mm.
Choose stones for filling gabion basket
STEP 5:
Put chosen stones into the basket.
Place the big stones around the baskets and the front side where will undertake huge impacts. While small stones are placed at the bottom.
Huge stones are placed around the basket to bear impacts
Place wire reinforcements in each direction every twelve inches to retain the shape of the basket.(see the picture below)
When filling stones, double twisted binding wire is employed to connect the neighboring sides at the height of 1/3 and 2/3. The binding wire is designed to stabilize the structure. Generally, the stones should be 50mm higher than the basket body.
STEP 6:
Stretch the lid tightly and make sure its four edged wires overlap with the body’s wire. Then fasten the lid with binding wire. Now, a qualified gabion basket is created.
A gabion basket filled with stones is completed and can be used.
STEP 7:
Secure the tops of the baskets with a galvanized wire and lace the baskets to each other (see the above picture). The length of wire needs to be about 1.5 times the length to be laced. Wire longer than 5 feet is difficult to handle. Secure one end at a corner, and lace the wire by alternating single and double loops at 5 inch intervals. Secure the wire again at the end. Wire the baskets shut and wire them to each other
At Tirupati Fence Products Pvt. Ltd., we have seen that gabion structures in Tezpur effectively help stabilize soil and protect riverbanks. These durable retaining structures in Tezpur are designed with double-twisted hexagonal mesh baskets filled with stone. If you are looking for Gabion Baskets Manufacturers in Tezpur, although we operate in West Bengal, we can confirm that these solutions balance strength, flexibility, and sustainability.
Tirupati Fence Products Pvt. Ltd. understands that wire crates serve a very important purpose in controlling soil erosion and water flow in Tezpur. These durable cages filled with stones in Tezpur provide long-lasting barriers for the riverside, embankments and retaining structures. If you are searching for Wire Crates Manufacturers in Tezpur, while we are based in West Bengal, we ensure the structures we make are designed to withstand pressure and environmental elements.
At Tirupati Fence Products Pvt. Ltd., we understand how sack gabions provide reliable support in areas where erosion control and riverbank protection are required in Tezpur. If you are looking for Sack Gabion Manufacturers in Tezpur, although we operate in West Bengal, we ensure designs that balance durability, practicality, and ease of installation. These cylindrical wire mesh sacks in Tezpur are filled with stones and placed to resist water currents, making them highly effective in emergencies and long-term construction works.
At Tirupati Fence Products Pvt. Ltd., we understand the value of gabion mattresses in protecting waterways, canals, and shorelines in Tezpur. These flat wire mesh units in Tezpur, filled with stones, are placed over wide areas to resist erosion and safeguard structures. If you are looking for Gabion Mattress Manufacturers in Tezpur, although we operate from West Bengal, we provide designs that combine strength with adaptability.
