Tirupati Engineering Co provides top-quality Gabion Box solutions in West Bengal, catering to a diverse range of industrial and infrastructure needs. Our Gabion Boxes in West Bengal are engineered using premium-grade materials and cutting-edge technology, ensuring high durability and superior performance for a wide array of applications. With a commitment to excellence, we offer robust and reliable Gabion Box products that are designed to withstand various environmental conditions.
Our state-of-the-art manufacturing facility is equipped with advanced machinery and operated by a team of skilled professionals dedicated to delivering products that meet the highest industry standards. As leading Gabion Box Manufacturers in West Bengal, we prioritize precision engineering and unparalleled craftsmanship. Whether it's erosion control, slope stabilization, or riverbank protection, our Gabion Box solutions are tailored to offer optimal strength and long-lasting resilience, ensuring efficient and sustainable project outcomes across diverse sectors.
Our commitment to quality, coupled with a customer-centric approach, has enabled us to establish a strong foothold in the market. Being prominent Gabion Boxes Exporters in India, we take pride in our comprehensive product range that caters to the evolving needs of our esteemed clients nationwide. With an unwavering focus on delivering reliable solutions, we aim to foster enduring partnerships with our clients, ensuring timely deliveries and unmatched service that exceeds expectations. We remain dedicated to providing Gabion Box solutions that prioritize durability, performance, and cost-effectiveness.
Tirupati Engineering Co’s Gabion Boxes widely used in India and worldwide, are double twisted hexagonal steel wire mesh cages formed to fill with rock and stone. It is also pronounced as Gabion Basket, Gabion Wall, Hexagonal Basket, and Gabion. With Gabion Box, it is possible to produce extremely economical and natural-looking solutions, especially in places where stone filling material can be found easily. The use of gabions is not only limited to retaining structures but can also be used in stream bed improvement applications.
Tirupati Engineering Co is North East India’s largest gabion box manufacturer & supplier. We have expertise in manufacturing PVC Coated Gabion Boxes and G.I Gabion Baskets with the latest updated specification as per Indian standards
We also take turnkey work for the Supply and installation of Mechanically woven double twisted hexagonal shaped wire mesh gabion boxes as per IS 16014-2018, MORTH Clause 2500
Gabion Baskets manufactured by Tirupati Engineering Co are mainly of 4 types with different mesh sizes and wire diameters-:
The double-Twisted hexagonal steel wire mesh structure tolerates huge forces without breaking or cracking. Well-made Gabion Wall can exist in perfect condition for many decades.
Galvanized Wire Mesh structures have a very long life. We offer gabions with a variety of coatings i.e PVC coating, galfan + PVC, and PA6, that increase the working life of the structure.
Gabion boxes are transported into folded sheets which are easy to assemble. It requires no construction materials for its installation.
| Gabion Boxes for Land Retension | Gabion Structure for retaining Wall | Gabion Baskets for demarcation | Gabion Crate Protection Toe Wall | Gabion rolls for slope protection | Hexagonal Wire Mesh for embankment protection & soil erosion control |
The Indian Standard Specification for Hexagonal Double Twisted Gabion Boxes: IS – 16014:2018. The gabion boxes should confirm to IS: 16014. Basically, it standardizes the Dimensional, Physical & Chemical features of the gabion baskets, which include:
Gabion structure with Mechanically Woven Double Twisted Hexagonal Shaped Wire mesh Gabion Boxes as per IS 16014:2012, MORTH Clause 2500, Mesh Type 10x12 (D=100 mm with tolerance of ± 2%) zinc coated & pvc coated of required size is mainly used in government departments.
Gabion Box of size 2mtr x 1mtr x 1mtr is a standard size that is usually used in projects. PVC coating on gabion boxes is of high-quality polymer to resist any corrosion environments.
All corners of gabion boxes are machine edged automatically to provide better durability.
As per the site requirements & specifications of the client, we have classified the below details:
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MESH SIZE: |
100 x 120 MM (Standard Size) |
80 x 100 MM |
60 x 80 MM |
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MESH WIRE THICKNESS: |
2.70 MM (ZINC COATED) |
3.00 MM (ZINC COATED) |
2.7/3.7 MM (ZINC + PVC COATED) |
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EDGE WIRE THICKNESS: |
3.40 MM (ZINC COATED) |
3.90 MM (ZINC COATED) |
3.4/4.4 MM (ZINC + PVC COATED) |
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LACING WIRE THICKNESS: |
2.20 MM (ONLY ZINC COATED) |
2.2/3.2 MM (ZINC + PVC COATED) |
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BOX SIZE: (Can be customized as per site requirements) |
Length |
Width |
Height |
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PARTITION |
AS SHOWN IN DIAGRAM IF REQUIRED AT EVERY INTERVAL OR NOT |
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Double Twisted hexagonal wire mesh gabions best price in India is offered by us in Siliguri, West Bengal. Approximately based on standard specifications, Gabion boxes rates are as below-:
Gabion Box in West Bengal manufactured by Tirupati Engineering Co, complies all the ASTM and IS Specifications and is of the best quality
The weight of Gabion boxes ranges from 1.0 Kg per sq mtr, upto 4.0 Kgs per Sq Mtr
The weight of double twisted Gabion baskets mainly depends on two vital parameters:
The most common size is 100 x 120 mm Mesh Size with 2.70 mm Hot Dipped galvanized Wire. As per IS 16014, the weight of 100x120 mm with 2.70 mm mesh wire is around 1.4 kgs per sq mtr. For exact weights with technical specifications, please contact us.
Gabion boxes are very easy to install. Tirupati Engineering Co provide installation services of gabion box and building a complete retaining wall.
Gabian Wire crates are assembled and connected to one another using specified lacing wire can be used as internal connecting wires when a structure requires more than one layer of gabions to be stacked on top of each other. Internal connecting wires with lacing wire shall connect the exposed face of a cell to the opposite side of the cell.
STEP 1:
Woven gabions have been collapsed and packaged on pallet to facilitate shipment and transport
Woven gabion basket panel in package
STEP 2
Unpack gabion basket and unfold it.
Unfolded gabion baskets panels
STEP 3:
Erect each side and assemble it into a cage-like container. Tie each thick edge together by binding wire.
The lacing procedure is as follows:
STEP 4:
Choose rigid and breakage-proof stones. Stones come in 75mm to 250mm.
Choose stones for filling gabion basket
STEP 5:
Put chosen stones into the basket.
Place the big stones around the baskets and the front side where will undertake huge impacts. While small stones are placed at the bottom.
Huge stones are placed around the basket to bear impacts
Place wire reinforcements in each direction every twelve inches to retain the shape of the basket.(see the picture below)
When filling stones, double twisted binding wire is employed to connect the neighboring sides at the height of 1/3 and 2/3. The binding wire is designed to stabilize the structure. Generally, the stones should be 50mm higher than the basket body.
STEP 6:
Stretch the lid tightly and make sure its four edged wires overlap with the body’s wire. Then fasten the lid with binding wire. Now, a qualified gabion basket is created.
A gabion basket filled with stones is completed and can be used.
STEP 7:
Secure the tops of the baskets with a galvanized wire and lace the baskets to each other (see the above picture). The length of wire needs to be about 1.5 times the length to be laced. Wire longer than 5 feet is difficult to handle. Secure one end at a corner, and lace the wire by alternating single and double loops at 5 inch intervals. Secure the wire again at the end. Wire the baskets shut and wire them to each other
At Tirupati Engineering Co, we take pride in offering top-notch solutions for a wide array of construction needs. Our commitment to excellence is exemplified through our premium product line, including the versatile and durable Gabion Baskets. Our Gabion Baskets in West Bengal are built to withstand harsh weather and maintain structural integrity. Whether for erosion control, retaining walls, or architectural enhancements, our Gabion Baskets are the ideal choice for ensuring stability and aesthetic appeal.
At Tirupati Engineering Co, we understand the critical need for durable and reliable storage solutions, which is why our Wire Crates offer the perfect blend of strength and versatility. Our range of Wire Crates in West Bengal is designed to meet a variety of storage requirements, providing secure containment for a diverse range of products. We make our Wire Crates with quality and precision to meet the needs of various industries and keep your goods safe and organized.
At Tirupati Engineering Co, we take pride in delivering superior Sack Gabions that cater to the diverse needs of our clients in West Bengal and beyond. We specialize in offering high-quality Sack Gabion in West Bengal. Our Sack Gabions are renowned for their durability, strength, and versatility, making them an ideal solution for various civil engineering and landscaping projects. We are committed to excellence, so our Sack Gabions meet the highest industry standards for erosion control, slope stabilization, and architectural applications.
At Tirupati Engineering Co, we take pride in offering top-notch solutions for your civil engineering and infrastructure projects. With our expertise and commitment to quality, we have become a leading provider of Gabion Mattress in West Bengal. Our Gabion Mattress products are designed to provide robust and reliable erosion control and slope stabilization in various landscapes. Engineers and contractors seeking long-lasting and effective erosion protection choose our products for their durability and high tensile strength.
