Tirupati Fence Products Pvt. Ltd. offers premium Gabion Boxes, made for soil stabilization, erosion control, and landscaping applications. It is used for soil stabilization, erosion control, and landscaping applications. Our Gabion Box in West Bengal are widely used for civil engineering, roadworks, and water management projects. These are rectangular cement-welded wire mesh boxes filled with stones, able to withstand pressure while blending with nature. The eco-friendly design makes them ideal as functional retaining walls and decorative landscaping features so as to bestow both efficiency and aesthetics.
We manufacture our products with high tensile steel wires, which are coated with galvanization or PVC for high corrosion resistance. Each box is twisted or welded tightly to provide the reliability of strength for heavy-duty applications like flood control, retaining walls, noise barriers, etc. As premier Gabion Box Manufacturers in West Bengal, our products are sufficiently tested to guarantee durability and structural performance. They are widely chosen by engineers for their resilience in demanding infrastructure and environmental projects.
Our methods are designed to achieve success in a variety of clients' needs, in a variety of ways without losing quality and at a great price. As reputable Gabion Boxes Suppliers in India, we operate within civil engineering projects from small-scale landscaping projects to massive design projects. These boxes have a basic method of installation that reduces the costs of labor and overall costs of the project. These boxes pass strict quality checks to guarantee durability and structural performance. They are widely chosen by engineers for their resilience in demanding infrastructure and environmental projects.
We have products that comply with all performance and reliability standards worldwide. As renowned Gabion Boxes Exporters in India, we supply units used for riverbank protection, coastal defense, road construction, and architectural landscaping to international markets. The ability to customize according to size, wire thickness and coatings guarantees adaptability to all environmental situations. Each order is carefully packed with accompanying documentation, ensuring smooth customs clearance and on-time delivery to clients globally.
Tirupati Fence Products Pvt Ltd’s Gabion Boxes widely used in India and worldwide, are double twisted hexagonal steel wire mesh cages formed to fill with rock and stone. It is also pronounced as Gabion Basket, Gabion Wall, Hexagonal Basket, and Gabion. With Gabion Box, it is possible to produce extremely economical and natural-looking solutions, especially in places where stone filling material can be found easily. The use of gabions is not only limited to retaining structures but can also be used in stream bed improvement applications.
Tirupati Fence Products Pvt Ltd is North East India’s largest gabion box manufacturer & supplier. We have expertise in manufacturing PVC Coated Gabion Boxes and G.I Gabion Baskets with the latest updated specification as per Indian standards
We also take turnkey work for the Supply and installation of Mechanically woven double twisted hexagonal shaped wire mesh gabion boxes as per IS 16014-2018, MORTH Clause 2500
Gabion Baskets manufactured by Tirupati Fence Products Pvt Ltd are mainly of 4 types with different mesh sizes and wire diameters-:
The double-Twisted hexagonal steel wire mesh structure tolerates huge forces without breaking or cracking. Well-made Gabion Wall can exist in perfect condition for many decades.
Galvanized Wire Mesh structures have a very long life. We offer gabions with a variety of coatings i.e PVC coating, galfan + PVC, and PA6, that increase the working life of the structure.
Gabion boxes are transported into folded sheets which are easy to assemble. It requires no construction materials for its installation.
| Gabion Boxes for Land Retension | Gabion Structure for retaining Wall | Gabion Baskets for demarcation | Gabion Crate Protection Toe Wall | Gabion rolls for slope protection | Hexagonal Wire Mesh for embankment protection & soil erosion control |
The Indian Standard Specification for Hexagonal Double Twisted Gabion Boxes: IS – 16014:2018. The gabion boxes should confirm to IS: 16014. Basically, it standardizes the Dimensional, Physical & Chemical features of the gabion baskets, which include:
Gabion structure with Mechanically Woven Double Twisted Hexagonal Shaped Wire mesh Gabion Boxes as per IS 16014:2012, MORTH Clause 2500, Mesh Type 10x12 (D=100 mm with tolerance of ± 2%) zinc coated & pvc coated of required size is mainly used in government departments.
Gabion Box of size 2mtr x 1mtr x 1mtr is a standard size that is usually used in projects. PVC coating on gabion boxes is of high-quality polymer to resist any corrosion environments.
All corners of gabion boxes are machine edged automatically to provide better durability.
As per the site requirements & specifications of the client, we have classified the below details:
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MESH SIZE: |
100 x 120 MM (Standard Size) |
80 x 100 MM |
60 x 80 MM |
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MESH WIRE THICKNESS: |
2.70 MM (ZINC COATED) |
3.00 MM (ZINC COATED) |
2.7/3.7 MM (ZINC + PVC COATED) |
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EDGE WIRE THICKNESS: |
3.40 MM (ZINC COATED) |
3.90 MM (ZINC COATED) |
3.4/4.4 MM (ZINC + PVC COATED) |
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LACING WIRE THICKNESS: |
2.20 MM (ONLY ZINC COATED) |
2.2/3.2 MM (ZINC + PVC COATED) |
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BOX SIZE: (Can be customized as per site requirements) |
Length |
Width |
Height |
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PARTITION |
AS SHOWN IN DIAGRAM IF REQUIRED AT EVERY INTERVAL OR NOT |
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Double Twisted hexagonal wire mesh gabions best price in India is offered by us in Siliguri, West Bengal. Approximately based on standard specifications, Gabion boxes rates are as below-:
Gabion Box in West Bengal manufactured by Tirupati Fence Products Pvt Ltd, complies all the ASTM and IS Specifications and is of the best quality
The weight of Gabion boxes ranges from 1.0 Kg per sq mtr, upto 4.0 Kgs per Sq Mtr
The weight of double twisted Gabion baskets mainly depends on two vital parameters:
The most common size is 100 x 120 mm Mesh Size with 2.70 mm Hot Dipped galvanized Wire. As per IS 16014, the weight of 100x120 mm with 2.70 mm mesh wire is around 1.4 kgs per sq mtr. For exact weights with technical specifications, please contact us.
Gabion boxes are very easy to install. Tirupati Fence Products Pvt Ltd provide installation services of gabion box and building a complete retaining wall.
Gabian Wire crates are assembled and connected to one another using specified lacing wire can be used as internal connecting wires when a structure requires more than one layer of gabions to be stacked on top of each other. Internal connecting wires with lacing wire shall connect the exposed face of a cell to the opposite side of the cell.
STEP 1:
Woven gabions have been collapsed and packaged on pallet to facilitate shipment and transport
Woven gabion basket panel in package
STEP 2
Unpack gabion basket and unfold it.
Unfolded gabion baskets panels
STEP 3:
Erect each side and assemble it into a cage-like container. Tie each thick edge together by binding wire.
The lacing procedure is as follows:
STEP 4:
Choose rigid and breakage-proof stones. Stones come in 75mm to 250mm.
Choose stones for filling gabion basket
STEP 5:
Put chosen stones into the basket.
Place the big stones around the baskets and the front side where will undertake huge impacts. While small stones are placed at the bottom.
Huge stones are placed around the basket to bear impacts
Place wire reinforcements in each direction every twelve inches to retain the shape of the basket.(see the picture below)
When filling stones, double twisted binding wire is employed to connect the neighboring sides at the height of 1/3 and 2/3. The binding wire is designed to stabilize the structure. Generally, the stones should be 50mm higher than the basket body.
STEP 6:
Stretch the lid tightly and make sure its four edged wires overlap with the body’s wire. Then fasten the lid with binding wire. Now, a qualified gabion basket is created.
A gabion basket filled with stones is completed and can be used.
STEP 7:
Secure the tops of the baskets with a galvanized wire and lace the baskets to each other (see the above picture). The length of wire needs to be about 1.5 times the length to be laced. Wire longer than 5 feet is difficult to handle. Secure one end at a corner, and lace the wire by alternating single and double loops at 5 inch intervals. Secure the wire again at the end. Wire the baskets shut and wire them to each other
Tirupati Fence Products Pvt. Ltd. supplies premium gabion baskets, made for soil retention, erosion control and landscaping applications. In fact, these stone-filled containers are rectangular-shaped mesh cages that impart a natural touch while being stable on their own. Our Gabion Baskets in West Bengal have a wide range of applications in road construction, slope stabilization, riverbank protection and ornamental landscaping. Strong, flexible, and green, these baskets are the perfect long-term solution for civil engineering and architectural needs.
Tirupati Fence Products Pvt. Ltd. offers high-quality wire crates, crafted for soil retention, erosion control, and slope stabilization. These are mesh containers filled with stones or aggregates, delivering both structural reliability and environmental adaptability. Our Wire Crates in West Bengal are commonly used in infrastructure, water management, and landscaping projects. In a combination of attributes flexibility and strength, these structures are just perfect for temporary, semi-permanent, or permanent purposes, incorporating well with naturally occurring surroundings.
Tirupati Fence Products Pvt. Ltd. offers high-quality Sack Gabions, which are cylindrical mesh containers that can be filled with rocks. Our Sack Gabion in West Bengal is manufactured for hydraulic works, slope stabilization, river training, and emergency protection if needed. These gabions are flexible, adapt to ground settlement and still provide strength in water flow. Their eco-friendly nature allows vegetation growth over time, blending them with the environment while maintaining engineering efficiency.
Tirupati Fence Products Pvt Ltd boasts a range of high-quality gabion mattresses for erosion control and slope protection. These Gabion Mattress in West Bengal are wide and shallow mesh containers that are filled with stones so that they can provide stability over large surface areas. Their flexibility adapts them to uneven ground and enables them to resist the pressure of water effectively. Over time, natural vegetation grows through the mesh and strengthens the structure while enhancing its ecological dividends.
